Key Characteristics & Functional Advantages
⚙️ 1. High Lubricity with EP Additives
Enriched with Extreme Pressure (EP) additives to resist metal-to-metal contact during severe forming. Ensures:
· Lower friction
· Reduced tool and die wear
· Improved surface quality and part accuracy
💧 2. Water Dilutability (5–30%)
Flexible dilution based on operation intensity:
· 5–10% for light stamping and forming
· 20–30% for heavy-duty or deep drawing operations
Benefits:
· Cost-effective usage
· Customized performance for each application
🔩 3. Broad Metal Compatibility
Effective on:
· Steel and stainless steel
· Select formulations suitable for copper, brass, and bronze
Designed to be non-reactive with copper-based dies in sensitive tooling environments
🛡️ 4. Corrosion and Foam Control
· Integrated corrosion inhibitors prevent rust on parts, tools, and machines.
· Anti-foam agents maintain system cleanliness and prevent overflow in high-speed processes.
· Microbial resistance improves tank hygiene and reduces maintenance intervals.
🌱 5. Fully Synthetic & Environmentally Safer Options
Mineral oil-free and formaldehyde-free versions available for sustainability-conscious operations. Transparent emulsions enable:
· Easy part visibility
· Improved operator monitoring
Safer handling with reduced skin and respiratory risks
Special Applications & Industry Use Cases
| Sector / Application | Details |
|---|---|
| Heavy-Duty Metal Forming | Deep drawing, progressive stamping, and high-pressure press work |
| Stainless Steel Fabrication | Production of kitchenware including Pots, Teapots, Sinks, Bowls |
| Grinding & Honing Operations | Fully synthetic variants also used in honing, grinding, and polishing of iron-based components due to cooling and cleaning ability |
| Sheet and Tube Forming | Excellent for forming sheet metal or tubing in automotive and HVAC sectors |
Operational & Environmental Benefits
| Feature | Benefit |
|---|---|
| Water Dilutable | Cost-efficient and scalable for different applications |
| EP Additives | Superior lubrication under mechanical stress |
| Corrosion Protection | Longer tool life and clean finished parts |
| Anti-Foam & Biostable | Clean systems with fewer interventions |
| Metal Compatibility | Applicable to multiple metal types, including sensitive alloys |
| Transparent Solutions | Visual clarity during processing, enhances quality control |
| Eco-Conscious Design | Safer for operators, compliant with environmental regulations |
Environmental & Health Considerations
· Formaldehyde-free and chlorine-free formulations available
· Reduced operator exposure risk
· Enhanced biodegradability, minimizing environmental impact
· Compatible with modern waste treatment and recycling systems
Water-soluble forming and deep drawing oils deliver a flexible, efficient, and eco-friendly solution for today’s precision metal forming needs. Their ability to adapt to varying processing intensities, provide robust corrosion and wear protection, and support workplace safety makes them an ideal choice across automotive, kitchenware, white goods, and industrial metal fabrication sectors.
Whether in light stamping or high-pressure deep drawing, these advanced fluids ensure:
· Reliable performance
· High-quality finishes
· Sustainable production outcomes