These formulations serve multiple functions:
- Reduce metal-to-die friction
- Prevent material adhesion
- Protect tooling surfaces
- Enable clean, high-quality part production
Whether based on graphite-rich dispersions or clean white film technologies, these products support durable tooling, high part accuracy, and efficient thermal management.
Key Product Categories & Functional Roles
1) Water-Based Die Casting Mould Release Agents
- Primarily used in aluminum die casting operations.
- Contain synthetic lubricants and wax emulsions that form a thin, uniform release layer on the die surface.
Key benefits: Improved part release, extended die life, enhanced surface quality.
2) Forging & Extrusion Lubricants with Graphite
Water-miscible formulations combining graphite with anti-wear and wetting additives.
Ideal for: Hot forging, die forging, hot pressing of steels and other alloys.
Graphite acts as a solid lubricant, creating a durable barrier that resists adhesion and thermal damage.
3) High-Performance Piston Oils
- Extreme Pressure (EP) additives
- Anti-foam agents
- Oxidation inhibitors
Benefits: Smooth piston motion, extended component life, improved reliability in forging presses and hot formers.
4) Graphite-Based Mould Release Agents
Graphite + base oils + performance additives.
Used in: Copper & brass extrusion, billet-die separation.
Provide: High-temperature protection, excellent lubrication & non-stick behavior, cleaner surfaces, longer die life.
5) Graphite-Free, White Film-Forming Release Agents
Oil-free, water-soluble, non-graphite formulations that form a uniform white lubricating film on hot metal.
Ideal for: Aluminum extrusion, steel hot forming.
Benefits: Minimal carbon residue, superior surface finish, environmentally friendly and residue-free operation.
Performance Features & Operational Benefits
| Feature | Benefit |
|---|---|
| High Thermal Stability | Withstands extreme heat; maintains structure and performance. |
| Excellent Lubricity | Reduces die wear and friction; improves forming precision. |
| Mould Protection | Prevents sticking, galling, and surface defects. |
| Graphite & Non-Graphite Options | Choose based on cleanliness requirements and performance needs. |
| Water Miscibility | Easy to mix, apply, clean, and manage in production systems. |
| Anti-Wear & EP Properties | Lower maintenance; extends life of dies and hydraulic systems. |
| Corrosion & Oxidation Resistance | Protects equipment and improves operational cleanliness. |
Industrial Applications
| Process | Application Examples |
|---|---|
| Aluminum Die Casting | Automotive components, structural profiles |
| Hot Forging & Die Forging | Engine parts, transmission shafts, aerospace fasteners |
| Copper & Brass Extrusion | Plumbing fittings, electrical busbars, cookware |
| Steel Hot Wrought Processing | Rods, bars, gear blanks, bearing rings |
| Hydraulic Piston Systems | Forging presses, hot formers |
| High-Temperature Mould Release | Tubes, profiles, rods, complex die cavities |
Key Industries
- Automotive & Aerospace
- Electrical & Plumbing Hardware
- Industrial Machinery
- Kitchenware & Pipe Manufacturing
- Construction & Renewable Energy (extruded aluminum profiles)
Environmental & Sustainability Considerations
- Water-based and graphite-free options reduce environmental footprint.
- Oil-free formulations minimize smoke, carbon buildup, and disposal costs.
- Designed for improved biodegradability and compliance with HSE standards.
- Enhanced operator safety with reduced fumes and lower skin-irritation risk.
Hot forming and forging oils are critical enablers of performance and sustainability in extreme-temperature metal processing. From die casting and hot extrusion to die forging, these lubricants deliver optimal die protection, high-quality finishes, extended equipment life, and cleaner, safer operations. With advanced water-miscible technologies and both graphite and non-graphite options, they provide reliable, consistent, and clean metal forming solutions.