Types of TBN Boosters
- Magnesium-Based TBN Booster
- Calcium-Based TBN Booster
A. Magnesium-Based TBN Booster
Chemical Composition: A super overbased synthetic magnesium sulfonate produced through the neutralization of long-chain linear alkylbenzene sulfonic acid, followed by a high alkalization reaction.
Key Properties
- Acid Neutralization: Neutralizes acids produced during combustion, preventing corrosion.
- Anti-Rust Performance: Provides excellent protection against rust, especially in high-temperature environments where moisture is present.
- High-Temperature Detergency: Enhances the cleaning ability of the lubricant by preventing the build-up of sludge and deposits.
Applications
Primarily used in internal combustion engine oils where robust acid neutralization and rust prevention at elevated temperatures are essential.
Usage Recommendations
- Dosage: Varies, typically in a formulation at a level that maintains the desired TBN value.
- Blending Conditions: Maximum recommended blending temperature is approximately 90°C.
- Stability: Remains stable for at least 1 year when stored properly.
B. Calcium-Based TBN Booster
Chemical Composition: An overbased calcium petroleum sulfonate designed to perform effectively even with high sulfur content in fuels.
Key Properties
- Rust Prevention: Provides excellent rust and corrosion protection, a key feature in environments with moisture and high temperatures.
- Detergency: Improves the self-cleaning properties of the lubricant by maintaining engine cleanliness.
- Dispersant and Corrosion Inhibition: Acts as a dispersant to keep contaminants in suspension and inhibits corrosion to protect engine parts.
- Non-Staining: Does not discolor or leave residue on engine components, ensuring aesthetic and functional benefits.
- Environmental Friendliness: Biodegradable and non-toxic, making it an eco-friendly option.
Applications
Ideal for use in marine oils and high-sulfur fuel engine oils. Also used as a short-term rust preventer and dispersant in various engine oil formulations.
Usage Recommendations
- Dosage: Typically determined to achieve the necessary TBN level; adjusted based on formulation requirements.
- Blending Conditions: Recommended maximum blending temperature is around 90°C (specific to some products, e.g., when lower temperatures are used, blending may be adjusted to prevent degradation).
- Stability: Stable for at least 1 year when stored under appropriate conditions (cool, shaded areas not exceeding 40°C).
Key Benefits of TBN Boosters
| Benefit | Description |
|---|---|
| Acid Neutralization | Effectively neutralizes acids formed during combustion, protecting engine components from corrosive damage. |
| Improved Detergency & Cleanliness | Enhances the detergency of lubricant formulations, reducing buildup of sludge and contaminants. |
| Rust and Corrosion Protection | Provides robust anti-rust properties, crucial for maintaining engine integrity, especially in high moisture environments. |
| Extreme Pressure Protection | Helps maintain lubricant properties under high stress, supporting heavy-duty applications. |
| Versatility & Compatibility | Compatible with various base oils and additive systems, enabling formulation across a broad range of products. |
| Thermal & Hydrolytic Stability | Offers stability under high temperatures and in the presence of water, ensuring prolonged lubricant life. |
| Environmental Advantages | The calcium-based boosters, in particular, are biodegradable and non-toxic, meeting eco-friendly formulation requirements. |
TBN boosters, including both magnesium-based and calcium-based formulations, are indispensable in modern lubricant technology. They improve the performance and longevity of lubricants by providing essential acid neutralization, enhanced detergency, and robust rust protection. These additives are particularly valuable in high-performance engine oils and marine lubricants, where they ensure cleaner operation and extended equipment life, even under adverse conditions. By incorporating these high-quality TBN boosters, lubricant formulators can optimize the protective properties of their oils, achieving improved engine performance, reduced maintenance costs, and enhanced environmental compatibility.